At first sight, the shaft
seal may appear to be an article of utmost
simplicity. However, it conceals a complex technology and encompasses a
series of extremely delicate functional parameters. It must at this
point be understood how these
elements operate separately and jointly in order to provide
a seal of top reliability.
3.1 Interference
This term indicates the arithmetic difference between the shaft
diameter and the inner diameter of the free sealing lip.
Its function is to maintain the lip in contact with the shaft,
while exerting such a force on it as to guarantee a sealing
action with a minimum of wear and wasted energy.
3.2 Radial
force
This terms indicates the force exerted by the sealing lip on the
shaft. It is normally represented by the joint action of the
forces generated by the Garter spring and by the interference. The
measure of this parameter precisely defines the
sealing capacity of a shaft seal. During its operation, the
radial force actually decreases depending on the operating parameters
(speed, temperature, pressure, quality of the
fluid to be retained) which cause wear on the lip and physical-chemical
changes in the compound.
3.3 Shape
of the lip
Another essential
parameter from a sealing viewpoint is the
shape of the sealing lip. The
main elements to be taken into account in this case are:
- the position of the fulcrum
- the angles of the lip (on the oil side and air side)
- the length of the diaphragm.
3.3.1 -
Position of the fulcrum
The fulcrum is the point
around which the lip may perform a
flexing motion. Changing the shape of the lip allows one to
vary the position of its fulcrum and consequently its flexibility
as well as its range of action. These
changes are fixed at the design stage and are based
on the operating requirements.
3.3.2 -
Lip angles
The angles on the oil
side and air side differ substantially, due
to their practically opposite functions:
- angle on the
oil side: from 40°
to 60°
- angle on the air
side: from 12°
to 30°
The angle on the oil side
serves two purposes:
A) To cut off the flow of oil, by easing its centrifugation
B) To facilitate the installation of the shaft fitted with an acceptance
chamfer, according to the DIN 3760 standard. The
angle on the air side serves the purpose of a capillary sealing
against the permeated oil that would tend to drip off
when shutting down the machine. This detail also helps
to provide a good seal during operation.
3.3.3 -
Length of the lip
The absorption capacity
for the vibrations of a rotating shaft
also and above all depends, in addition to the parameters hereto
examined, on the length of the lip. Within
certain limits, for certain speeds and in the absence of pressure, its
absorption capacity for radial vibrations is
directly proportional to its length. On
the contrary, the presence of pressure reduces its minimum value so as
to offer less available surface to the pressure
itself (also refer to the par. 5.3.2).
3.4 Position
of the spring
For standard applications
the distance between the sealing edge
and the horizontal axis of the spring may vary between
a minimum of 0.1 mm
and a maximum of 1.2 mm
in the direction of
the base face.
The exact position is
defined at the design stage, depending on the technical requirements,
the material employed, the
dimensions of the shaft seal and its configuration.
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